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Digital Lean System (Digital LPS)

Lean production and lean logistics, which take eliminating loss as the core goal, are effective means to improve the operation efficiency of enterprises. Zeroreach Digital Lean production system Digital LPS (Digital Lean Production System has always been focused on the improvement of value stream and key indicator tree, through automatic collection of equipment data and business data, data modeling, PDCA model analysis integrating industry best practices, etc., to help enterprises reduce the difficulty of lean production and lean logistics improvement, and quickly improve the lean operation capability of factories.

Digital Lean System (Digital LPS)

設(shè)備效率改善環(huán)SMC

數(shù)字化車間管理系統(tǒng)Digital SFM

節(jié)拍分析

數(shù)字化價值流Digital VSM

智能標準化

全員生產(chǎn)維護系統(tǒng)Digital TPM

Overview of Digital Shop Floor Management System (Digital SFM)

The Digital Shop Floor Management System (Digital SFM) is an advanced shop floor management system based on Industry 4.0 technology and lean improvement concepts. It effectively combines corporate business goals with shop floor management, continuously helping companies achieve business objectives through data analysis, intelligent methods, employee capability enhancement, and continuous improvement activities.

Digital workshop management system

Product Functions

Digital Group Information Board

Digital Process Control Board

Digital Line Board

Visualize the inspection status in a visual form

Digital TPM Board

Information Center

Digital Group Information Board

Group Target Tracking: such as output, OEE, scrap, etc.
Attendance Plan: planned attendance, overtime, transfers, etc.
Attendance Status: automatically generates attendance status based on attendance and rotation plans, with manual adjustments for transfers, fixed posts, overtime, training, absences, etc.
Employee Quality Management: skill matrix, personnel quality status, training records, training plans, and comprehensive employee skill resumes.
Rotation Management: rotation plans and management.
News Notifications: send news notifications or videos to specified groups or the entire workshop.

Digital Process Control Board

Hourly Output Control Table: hourly output and downtime information for specified equipment or processes, with downtime information submitted to the issue list in batches.
Issue List: frequency and duration distribution of downtime issues.
Systemic Issue Analysis Table: issue description, fishbone diagram analysis, priority weight analysis, measure formulation and tracking, etc., following an eight-step process.
Issue Trend Tracking: track the trend of specified issues.
Issue and Measure Tracking

Digital Line Board

Meeting System: workshop meeting time window, meeting calendar, meeting sign-in and record.
Task Cards: create task cards and track progress.
T Cards (Layered Audits): set audit items based on workshop hierarchy and roles, record results on mobile devices, and upload pictures, instructions, etc., to visually present audit status.
KPI Reports: automatically generate key indicator results based on group information board and process control board information, including safety, quality, cost, efficiency, personnel, etc.
Issue and Measure Tracking: define issues, aggregate issues from multiple sources, and escalate issues.

Digital TPM Board

Equipment TPM Management: equipment TPM levels and maintenance plans.
Maintenance Plans: maintenance plans and actual maintenance status.
Issue and Measure Tracking: issue description and measure definition, with issue escalation capability.
Training and Evaluation: create training plans, TPM evaluations, support card swipe sign-in, upload courseware, etc.
Information Board: display important information such as feedback processes, organizational structure, etc.

Information Center

KPI Reports: customizable multi-dimensional key indicator reports, including safety, personnel, quality, delivery, cost, etc.; indicator results are automatically generated based on group and production line information.
Complex Issues: complex issues escalated from the production line, with measures and responsible persons defined.

Product Value:

Achieve Complete Digitization of Shop Floor Management

Complete digitization of shop floor management includes group management, section/production line management, and shop floor information center, optimizing the allocation and use of human resources.

Digital Two-way Information Flow

Includes bottom-up layer-by-layer information integration and top-down information feedback and transmission. Real-time feedback and performance management stimulate employee enthusiasm, real-time communication and collaboration reduce information transmission delays, accelerate decision-making processes, and improve overall production efficiency.

Focus on Problem Solving

By automating data flows through the Digital Shop Floor Management System, manual intervention is reduced. Automation can improve efficiency, reduce human errors, and lower data integration costs. Data-driven identification of key issues focuses resources and efforts on solving these issues. Solving core issues drives the optimization of the entire digital shop floor management, maximizing value.

Customer Benefits

Improve Transparency in Shop Floor Management

Transparent shop floor management allows management to access production data and key indicators in real-time, enabling quicker decision-making, which is crucial for handling emergencies, optimizing production processes, and adjusting production plans.

Enhance Shop Floor Management Efficiency and Labor Productivity

Improving shop floor management efficiency and labor productivity can reduce resource waste, increase production utilization, and lower production costs, directly impacting the company's profitability and competitiveness.

Overall Enhancement of Key Shop Floor Indicators

Advanced management systems encourage continuous improvement of business processes and services. This helps increase efficiency, reduce costs, and maintain competitiveness in the market. Continuous pursuit of innovation allows companies to better adapt to changing market demands.

Effective Knowledge Management

Through data collection and analysis, and tracking and sharing of issues and measures, a knowledge base is formed, promoting team collaboration and experience accumulation, ensuring rapid problem-solving.

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Digital Lean System (Digital LPS)

Digital Lean System (Digital LPS)

Overview of Digital Shop Floor Management System (Digital SFM)